Giveaway Optimization Audit
If your bagging scales or loss‑in‑weight feeders are overfilling by just a fraction of a percent, you are throwing away millions of ETB annually.
The Problem
- • Overfilled sacks → product giveaway → lost profit
- • Underfilled sacks → customer complaints and penalties
- • Poorly tuned dosing logic causes up to 2‑3% waste
- • Manual adjustments are guesswork – they drift over time
Our Solution
- • Dynamic Checkweigher Integration – real‑time feedback to filling heads
- • PLC Logic Tuning – precise pneumatic gating and valve control
- • Statistical Process Control (SPC) – monitor and correct drift
- • ROI Guarantee – we prove savings before you pay
📊 Typical Savings
2‑3%
Product waste eliminated
ETB 1M+
Annual savings per medium plant
3‑6 mo.
Payback period
For a cement bagging line processing 1,000 tons/day, a 2% overfill reduction saves over ETB 2.5M annually.